Sunflower Version 2 Build Report

Sunflower version 1 had been pretty successful, but after BotBash 2002 it was kind of broken.  I wanted to address its major design flaws, which were:
bulletInability to self-right or operate inverted
bulletNarrow attack angle (difficult to hit opponents)
bulletFragile weapon assembly

Sunflower at this point was pretty much the Team Daisy flagship bot, and this design would be applied to the rebuilds of several other weight classes as well.

The basic pieces.

The inner structural rails are made from half inch black polycarb (obtained from the scrap bin of a local plastics place).  The sides are 3/8 aluminum and the "drumette" is a chunk of aluminumm pipe.

I cut the pieces with a jigsaw and then went over to my friend Pete Covert's place to finish them off on his mill.

Baseplate added and some components placed on the bot for test-fit.  The drive uses #35 chain on plastic sprockets.  3.5" rear wheels, and 3" front wheels.
At this stage, the drumette is finished, and the other  weapon components are mounted.  The weapon axle is hollow 20mm shafting and the uprights were cut at DC Waterjet.  It would be impossible or at least very time consuming to make pieces like that myself.

Also note the piece of polycarb cut to act as rear motor supports.  A piece like this stops the motors from wanting to bend on impact, which can harm the gearboxes.

Fully-assembled drive train.  By putting the motors in this configuration I was able to shrink Sunflower's width from 16.5 inches to 13 inches, though it made the left side a little more complicated.

The other interesting feature here is the location of the battery pack.  I wanted to use every cubic inch in this bot and the space between wheels struck me as wasted so I put the batteries there!

 

All of the electronic components are added in this picture.
Except for the top and a paintjob, the bot is finished.
Sunflower has an alternate mode I can use if I am terrified of a particular horizontal spinner -- the drumette comes off and is replaced by a "bash bar" made from 3/4" thick aluminum.